OneIoT

Cold Chain 4.0 : Leveraging Real Time Visibility for Zero Loss

Transforming Cold chain management system

OneIoT

OneIoT

Cold Chain 4.0 : Leveraging Real Time Visibility for Zero Loss

Transforming India's Cold Chain Sector

Exploring IoT Innovations for Zero Loss Logistics

  1. Importance of Cold Chains: Cold chains are crucial for preserving the quality of temperature-sensitive products across various sectors, including food, pharmaceuticals, and agriculture.

  2. Challenges in Cold Chains: Inefficiencies, temperature excursions, and lack of real-time visibility can lead to significant product spoilage and regulatory non-compliance.

  3. Role of IoT Solutions: IoT technologies are revolutionizing cold chain operations by providing real-time data, enabling better decision-making and operational efficiency.

  4. Case Studies of Success: Companies like Snowman Logistics, TESSOL, and CoolCrop have successfully implemented IoT solutions, showcasing real-world benefits of this transformation.

Cold Chain Warehouse

Challenges in India's Cold-Chain Sector

Understanding the key factors affecting growth and compliance in logistics

  1. Rapid Market Growth: The rapid growth of the cold-chain market necessitates strict compliance with regulations to ensure quality and safety.
  2. Energy & Cost Pressures: The cold-chain sector faces persistent high energy costs, impacting overall operational efficiency and profitability.
  3. Spoilage & Compliance Gaps: Ongoing challenges with spoilage highlight the need for real-time monitoring to maintain product integrity and compliance.
  4. Data Silos & Fragmentation: Fragmented devices and data silos hinder visibility and responsiveness in the supply chain, complicating effective management.

Success Stories of Snowman

Snowman Logistics implemented IoT solutions to enhance cold chain efficiency and sustainability.

  1. Challenges Faced: Encountered issues like manual temperature logging, elevated energy costs, and potential temperature excursions.
  2. IoT Integration Details: Utilized GPS, temperature and humidity sensors, and AI in an integrated fleet management system to monitor conditions in real-time.
  3. Energy Consumption Reduction: Achieved a significant reduction of 15–20% in energy usage, demonstrating enhanced operational efficiency.
  4. Compliance Achievements: Ensured 100% compliance with safety standards, thus minimizing risks and enhancing product safety.

TESSOL Transforming

Utilizing IoT for Efficient Cold Chain Management

  1. Challenges in Cold Chain Logistics: High diesel costs, inefficient rural monitoring, and manual compliance reporting impede cold chain efficiency.
  2. Innovative IoT Integration: Integrate with Tessol's TAMsys platform for temperature/humidity sensing, predictive maintenance, and route-level insights to enhance impact.
  3. Significant Cost Savings: Achieved up to 30% savings in fuel and operating costs, enhancing overall efficiency.
  4. High Uptime of Storage Units: Ensured 99% uptime of mobile cold storage units, promoting reliability in delivery.

CoolCrop Empowering Farmers with IoT Cold Storage

Utilizing IoT for improved agricultural outcomes and reduced waste

  1. Challenges for Rural IoT Integration in Cold: Smallholder farmers face significant challenges, including lack of access to cold storage and high post-harvest losses.
  2. IoT Integration in Cold: The implementation of IoT-powered modular cold rooms in remote villages addresses these challenges effectively.
  3. Impact on Post-Harvest Losses: With IoT solutions, there has been a 25-40% reduction in post-harvest losses, significantly benefiting farmers.
  4. Income Uplift for Farmers: Farmers experienced an income uplift of 20-30% due to improved cold storage access and reduced losses.

Key Benefits of Cold Chain 4.0

Understanding the advantages of real-time data and AI in logistics

  1. Energy Optimization: Implementing AI-driven solutions, organizations can achieve an up to 20–30% reduction in energy consumption, leading to cost savings and sustainability.
  2. Predictive Maintenance: Utilizing real-time data analytics results in 10–15% fewer failures and downtime, enhancing operational reliability and service continuity.
  3. Product Spoilage Reduction: Advanced monitoring systems contribute to a 20–40% reduction in product spoilage, ensuring higher quality and reduced waste in the supply chain.
  4. Real-Time Temperature Control: With 24/7 visibility and alerts, companies can maintain optimal conditions, ensuring compliance and safeguarding product integrity.
Cold Chain Warehouse

How OneIoT Delivers Zero Loss

Utilizing AI and real-time data for effective cold chain management

  1. Unified Device Connectivity: Supports multiple communication protocols for seamless integration of devices across cold chain.
  2. Real-Time Monitoring: Utilizes sensors to track environmental conditions, ensuring optimal temperatures.
  3. Predictive Analytics & AI: AI-driven analytics for equipment health monitoring, predicting failures before they occur.
  4. Customizable Dashboards: Role-based access for teams to visualize and interpret data effectively for decision-making.

Consequences of Not Integrating IoT in Cold Chains

  1. Regulatory Action & License Suspension: Maharashtra FDA revoked the food-business licence of Zepto's Mumbai hub after inspectors found cold rooms that couldn't maintain required temperatures.
  2. Massive Spoilage & Financial Loss: India loses over 16 million metric tons of fruits and vegetables annually due to inadequate cold storage—enough to feed 80 million people for a month.
  3. Brand Trust Erosion & Customer Backlash: Once a customer's perishables arrive rotten, winning them back is nearly impossible.
  4. Lost Revenue & Competitive Disadvantage: Competitors with IoT will outpace you in service reliability and operational efficiency.
Cold Chain Warehouse

OneIoT Platform: Real-Time Monitoring and Predictive Analytics

  1. Transform Cold-Chain Operations: Partnering with OneIoT to revolutionize logistics, ensuring no loss of product integrity during transport.
  2. Achieve Energy Efficiency: Prepare for the unexpected and delight your audience with a seamless presentation that is always right on time.
  3. Ensure Full Compliance: Leverage automated alerts and audit trails to maintain 100% regulatory adherence.
  4. Leverage Real-Time Analytics: Make your presentations stand out, by letting Presentations.AI do the design work.
  5. Utilize Predictive AI: Save time and effort with ready-made designs that are fully customizable.
  6. Optimize Every Route: Prepare for the unexpected and delight your audience with a seamless presentation that is always right on time.
  7. Unlock Measurable ROI: Automate performance tracking and reporting to quantify savings and returns in real time.